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Custom-made brass connectors Trustworthy precision 5-axis CNC machining

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Custom-made brass connectors Trustworthy precision 5-axis CNC machining

We specialize in the precision CNC machining and manufacturing of various brass fittings, connectors, and piping accessories. Leveraging high-precision CNC lathes, multi-axis machining centers, and professional thread machining and sealing surface treatment processes, we transform the unique advantages of brass into precision connectors that meet the stringent requirements of various fluid systems, becoming a trusted professional manufacturer of brass fittings for customers across industries.

brass connectors

Custom-made brass connectors Trustworthy precision 5-axis CNC machining

I. To transform brass into truly reliable fittings, a series of precision manufacturing challenges need to be overcome:

How to ensure thread accuracy and interchangeability?

How to machine a perfectly sealing conical or end face?

How to control wall thickness uniformity while ensuring smooth flow?

How to thoroughly remove internal burrs to ensure system cleanliness?

Our precision CNC machining system is built to systematically solve these challenges.

II. We provide a full-process service from fitting type selection, connection design, sealing structure optimization, prototype prototyping to mass production. Our engineering team is proficient in various connector standards and the machining characteristics of brass materials:

1. Comprehensive Capability for Connector Types

Threaded Connectors: Various metric threads, imperial threads (BSPP, BSPT), American threads (NPT, NPTF, UNF), and pipe thread connectors

2. Compression Fittings: Precision compression fittings suitable for high-pressure systems, with strict control over the taper angle and surface finish.

3. Quick-Connect Fittings: Quick-connect fittings for pneumatic systems, ensuring precision machining of the sealing ring groove.

4. Flared Fittings: Flared fittings for refrigeration and hydraulic systems, ensuring perfect forming of the flared taper surface.

5. Welded Fittings: Providing precision machining for butt-welded and plug-in welded joints, ensuring dimensional accuracy of the welded interface.

III. We have built a complete precision manufacturing chain for the sealing performance and connection reliability of brass connectors:

1. Precision Blanking and Reference Machining: High-precision CNC lathes are used to precisely cut, face, and center-hole machine brass bars, establishing accurate references for subsequent processes. For complex connectors, multi-axis machining centers are used for multi-face machining.

2. Precision machining of inner and outer diameters: Strict control over bore diameter and roundness ensures smooth and unobstructed fluid flow. Machining of sealing, locating, and mounting surfaces guarantees precise fit.

3. Precision thread machining: Core processes utilize thread turning, thread milling, or cyclone milling to machine various standard threads. Strict control over thread pitch, thread angle, and surface roughness ensures smooth thread fit and sealing performance.

4. Precision machining of sealing surfaces: Ultra-precision machining is performed on key sealing components such as end face seals, conical seals, and O-ring grooves. High-gloss turning or precision grinding achieves a surface roughness of Ra ≤ 0.8μm or even lower, ensuring reliable sealing.

5. Surface treatment and protection: Passivation treatment prevents oxidation and discoloration; nickel and chrome plating enhance corrosion resistance and appearance; natural color, polished, or matte finishes are available upon request.

6. We are equipped with high-precision CNC lathes, Swiss-type lathes, multi-axis machining centers, dedicated thread machining equipment, and automated deburring systems.

Company Profile

    We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of  market tempering and exploration, it has high-quality   technical management personnel, experienced designers, R&D personnel and a   perfect company management system cnc precision.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment cnc precision: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment ​

 

two-dimensional testing

cnc precision surface treatment

          For surface treatment, our suppliers have been working with us for many years. They have rich experience and are familiar with all the quality requirements of each other. The quality is stable and more guaranteed. Such as: heat treatment, spray painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN plating, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment , hardening, laser marking, etc. according to customer requirements. Aluminum alloy surface oxidation

Product Packaging

Packaging Details

  1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
  2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
  3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don’t have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

 

We deliver not just a batch of brass fittings, but also critical connection components that are precision-manufactured, rigorously tested, and cleaned to ensure long-term reliable fluid transfer and zero leakage.

 

CATEGORY AND TAGS:
Precision Machining Parts, CNC Milling Parts, Brass parts , ,

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    Tel:(+86)13929256361
    Whatsapp:(+86)13929256361
    Email: ganyuan@parts-machine.com
    Web:parts-machine.com

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