Custom brass spur gears professional Trustworthy CNC micromachining

We specialize in transforming high-quality brass materials into brass cup-shaped spur gears that meet the demands of precision transmission through high-precision CNC machining. Leveraging advanced multi-axis machining centers, specialized gear processing equipment, and precision tooling systems, we possess in-depth knowledge of the cutting characteristics of brass and the principles of gear transmission, enabling us to provide professional manufacturing services for everything from miniature precision gears to various types of cup-shaped spur gears.

Brass, with its excellent machinability, good wear resistance, and self-lubricating properties, is an ideal material for manufacturing cup-shaped spur gears. Compared to steel gears, brass gears operate with lower noise and a lower coefficient of friction; compared to other non-ferrous metals, brass gears combine good mechanical properties with high machining accuracy, making them particularly suitable for precision instruments, transmission mechanisms, and various light-load transmission systems.

Custom brass spur gears professional Trustworthy CNC micromachining

I. Professional and Reliable CNC Machining Experts for brass spur gears

Miniature Precision Brass Cup-Shaped Spur Gear Machining: Proficient in machining H59, H62, HPb59-1, and other brass materials to manufacture miniature cup-shaped spur gears with a module of less than 0.3mm, suitable for precision instruments, optical equipment, micro motors, etc.

Precision Transmission Brass Cup-Shaped Gear Machining: We professionally machine various high-precision cup-shaped spur gears, achieving tooth profile accuracy of GB/T 10095 grade 7 or higher, meeting the precision transmission needs of industrial transmission and automation equipment.

Irregularly Shaped Cup-Shaped Gear Machining: Based on cup-shaped gears, we can machine complex structures such as those with holes, grooves, and irregular cup shapes, achieving functional integration of gears and structural components.

High Surface Quality Brass Gear Machining: Through precision milling and polishing processes, we achieve mirror-like finishes on the inner and outer surfaces of cup-shaped gears, enhancing product aesthetics and wear resistance.

Process Integration and Optimization: Our engineering team combines gear design principles with the characteristics of brass materials to optimize tooth profile machining processes, heat treatment schemes, and surface treatments, ensuring optimal overall gear performance.

II. One-Stop Precision Manufacturing Service for brass spur gears

Precision Tooth Forming Machining: We employ CNC hobbing, gear shaping, or milling processes to achieve high-precision tooth profile machining of cup-shaped spur gears.

Integrated Machining of Cup Body Structure and Tooth Profile: Utilizing the linkage capability of a multi-axis machining center, the cup body structure and tooth profile are precisely machined as a single unit, ensuring the coaxiality and perpendicularity of the gear and cup body.

III. Core Technologies for CNC Machining of Brass Cup-Shaped Spur Gears

High-Precision Tooth Profile Machining: Employing specialized gear machining equipment and precision cutting tools, high-precision machining of the involute tooth profile is achieved, ensuring smooth gear meshing and transmission accuracy.

Precision Forming of the Cup Body: Through turning, milling, and other processes, high-precision machining of the inner and outer circles of the cup-shaped structure is achieved, ensuring the uniformity of the cup body wall thickness and shape accuracy.

Coaxiality and Perpendicularity Control: Employing a strategy of completing the machining of the cup body and tooth profile in a single setup effectively ensures the precise positional relationship between the gear pitch circle and the cup body datum.

Hole System and Feature Machining: Based on the functional requirements of the cup-shaped gear, various features such as center holes, locating holes, keyways, and threaded holes can be machined.

Surface Treatment and Finishing: We offer surface treatment solutions including cleaning, deburring, polishing, passivation, and nickel plating to improve the surface quality and corrosion resistance of gears.

Leveraging our technical expertise and extensive experience in brass gear manufacturing, we are committed to becoming your reliable gear manufacturing partner, providing high-quality brass cup-shaped spur gear solutions for various precision transmission systems.

Company Profile

    We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of  market tempering and exploration, it has high-quality   technical management personnel, experienced designers, R&D personnel and a   perfect company management system cnc precision.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment cnc precision: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment ​

two-dimensional testing

cnc precision surface treatment

          For surface treatment, our suppliers have been working with us for many years. They have rich experience and are familiar with all the quality requirements of each other. The quality is stable and more guaranteed. Such as: heat treatment, spray painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN plating, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment , hardening, laser marking, etc. according to customer requirements. Aluminum alloy surface oxidation

Product Packaging

Packaging Details

1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don’t have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?