Trustworthy custom production of 5-axis CNC precision gears

Trustworthy custom production of 5-axis CNC precision gears

Gangyuan has over 20 years of experience in CNC machining, specializing in the production of a wide range of precision mechanical components. Equipped with numerous high-precision CNC lathes, precision CNC milling machines, coordinate measuring machines, and other advanced production and testing equipment, we are committed to providing customers with exceptional custom stainless steel gear machining services. We welcome your inquiries, consultations, or requests for custom samples. Leveraging our expertise, we offer comprehensive shaft machining solutions.

Product Description

Custom Gear Manufacturing: Professional Manufacturing Solutions for Precision Transmission Components

Gears are core components of mechanical transmission systems, and their machining accuracy directly impacts the transmission efficiency and service life of the equipment. We specialize in the customized production of various gears. Leveraging advanced multi-axis CNC equipment and specialized gear manufacturing technologies, we provide customers with high-precision, low-noise, and long-life custom gear solutions.

Custom Gear Manufacturing: Professional Technology and Equipment Advantages

Trustworthy custom production of 5-axis CNC precision gears

We are equipped with specialized gear processing equipment, including CNC hobbing machines, gear shaping machines, and gear grinding machines, capable of machining various types of gears, including cylindrical gears, bevel gears, and worm gears. Utilizing digital programming systems and online testing equipment, we achieve gear accuracy grades of ISO 5-6, with tooth surface roughness controlled within Ra 0.8μm. For specialized transmission needs, we also offer specialized processes such as tooth profile modification and tooth flaring to ensure smooth gear meshing.

Custom Gear Manufacturing: Material Application and Process Innovation

We are well-versed in the machining characteristics of commonly used gear materials, such as 45 steel, 40Cr, and 20CrMnTi, and have extensive experience in manufacturing hardened gears. By optimizing heat treatment processes and processing parameters, we effectively address challenges such as deformation and tooth burn during gear processing. For high-speed and heavy-load applications, we also offer specialized processes such as carburizing and quenching, and nitriding, significantly improving gear wear resistance and fatigue strength.

Custom Gear Manufacturing: Quality Assurance and Precision Control

We have established a comprehensive gear testing system, equipped with specialized instruments such as a gear measuring center, a coordinate measuring machine, and noise measurement equipment. We strictly adhere to gear manufacturing standards such as AGMA and DIN, performing comprehensive testing for gear profile error, tooth profile error, and pitch cumulative error. We place particular emphasis on gear meshing performance testing to ensure that every product meets operational requirements.

Custom Gear Manufacturing: Applications and Customer Value

Our custom gear manufacturing services are widely used in industrial robotics, wind power generation, automotive transmissions, precision instruments, and other fields. Through professional gear design and precision manufacturing, we help customers improve transmission efficiency by 15%-20%, reduce noise and vibration by 30%, and extend service life by 2-3 times. We provide comprehensive technical support for both standard gears and custom gear profiles.

We are committed to the innovation and advancement of gear manufacturing technology. We provide customers with high-quality gear products through advanced equipment configuration, professional gear manufacturing technology, and strict quality control. Through continuous technological research and development and process optimization, we continue to break through the limits of gear processing precision and provide reliable core components for transmission systems in various industries.

Company Profile

         We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.​

Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.

2D inspection equipment

Product Packaging

Packaging Details

1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don’t have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won’t release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won’t take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied