Exquisite CNC machined semi-circular motor mounting bracket 6061 aluminum alloy precision parts

Ganyuan Hardware, leveraging mature CNC machining technology and using 6061-T6 aluminum alloy as raw material, performs integrated precision machining of a semi-circular motor clamping seat, solving traditional machining difficulties at their source.

I. Selected Aerospace-Grade Aluminum Alloy Base Material, Balancing Lightweight and Heat Dissipation Performance

The clamping seat is uniformly made of 6061-T6 aerospace-grade aluminum alloy, weighing only one-third of cast iron and steel clamping seats, effectively reducing the overall load on the automated slide table. The excellent thermal conductivity of aluminum alloy allows for rapid heat dissipation when the arc-shaped enclosure of the motor housing is used, achieving passive cooling.

Exquisite CNC machined semi-circular motor mounting bracket 6061 aluminum alloy precision parts

II. High-Precision CNC Integrated Boring and Milling Process, Achieving Precise Fit with Micron-Level Tolerances

CNC machining is the core advantage of this product. A single clamping operation completes external arc milling, internal hole boring, opening grooving, and side mounting boss precision machining, avoiding the cumulative clamping errors caused by traditional multi-process machining. CNC equipment precisely controls the inner hole dimensional tolerance to ±0.01mm and the inner circle roundness to ≤0.02mm, ensuring a seamless transition between the inner hole and the motor’s outer diameter. Compared to the elliptical inner hole and inconsistent dimensions often seen in conventional lathe machining, CNC precision machining ensures a complete fit between the mounting base and the motor’s outer wall, resulting in uniform locking force. The machined inner wall surface finish can reach Ra0.8μm, with no burrs.

III. CNC Precision Grooving Motor mounting bracket

The key opening and clamping groove of the product is formed using CNC milling at fixed intervals. The CNC program precisely controls the groove width, depth, and symmetry, ensuring completely uniform left and right gap dimensions. When tightening the side fastening screws, the semi-circular clamping jaws contract evenly inward, synchronously clamping the motor along the entire inner wall, eliminating the drawbacks of localized single-point force and motor slippage during high-speed operation.

IV. Flexible CNC Programming Customization: Rapid Deployment of Non-Standard Requirements Without Mold Opening

Leveraging the advantages of digital CNC machining, no custom extrusion molds are needed. Simply modify the CNC machining program to quickly adjust the inner diameter, curvature, mounting ear shape, and opening size, truly enabling production from single-piece orders to large and small batches. Customization of large-diameter heavy-duty mounting bases, narrow-edge compact clamps, and non-standard mounting ear bases can be made according to customer servo motor specifications and slide table installation space.

V. Standardized CNC Mass Production + Comprehensive Quality Control

Based on CNC equipment for mass production with programmed parameters, products in the same batch have highly uniform shapes, hole diameters, and slot dimensions, ensuring excellent parts interchangeability. Customers can install in batches without secondary grinding and repair. The factory adheres to ISO9001 quality control standards, using coordinate measuring machines and micrometers to randomly inspect key dimensions of finished products.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don’t have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

A9: Yes, we will keep them well and won’t release them to the third party without your permission.

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won’t take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied